Engineering Principles of Crushed Stone
Unlike rounded gravel, crushed stone is produced by mining solid rock ledges (such as limestone, dolomite, or granite) and feeding it through industrial jaw crushers. The resulting stones have fractured, razor-sharp facets that interlock with exceptional friction.
The most widely specified size in construction is ASTM #57 crushed stone (approximately 1/2" to 1" angular stone). Because #57 stone is screened and washed to eliminate powdery stone dust, it leaves approximately 40% open void space between stones. This gives it the highest water permeability of any structural aggregate.
2. Depth in Feet = Depth (inches) ÷ 12
3. Volume (cu ft) = Area × Depth in Feet
4. Cubic Yards = Volume (cu ft) ÷ 27
5. Weight (Tons) = Cubic Yards × 1.35 tons/yd³
Worked Example: 60-Foot French Drain Trench
- Calculate Trench Cross-Section: 1.5 ft wide × 1.5 ft deep = 2.25 sq ft.
- Multiply by Length: 2.25 sq ft × 60 ft = 135 cubic feet.
- Convert to Cubic Yards: 135 cu ft ÷ 27 = 5.00 cubic yards.
- Apply 10% Ordering Adjustment: 5.00 yd³ × 1.10 = 5.50 recommended cubic yards (+0.50 yd³ allowance for trench sidewall irregularities and interlock).
- Calculate Tonnage (#57 Stone @ 1.35 tons/yd³): 5.50 yd³ × 1.35 tons = 7.43 tons (14,850 lbs).
Top Applications for Clean Angular Stone
- Concrete Slab Sub-Bases: Poured concrete needs a stable, non-yielding base that will not retain ground moisture. A 4-inch layer of clean crushed stone acts as a capillary break, stopping moisture from wicking up through the concrete.
- Retaining Wall Drainage Backfill: Retaining walls collapse when soil behind them becomes waterlogged, creating massive hydrostatic pressure. Filling a 12" to 24" vertical chimney behind the wall with clean #57 stone directs water harmlessly down to base weep holes.
- French Drains and Swales: Clean stone surrounds perforated collection pipes without clogging them with mud. Always wrap the entire stone trench in non-woven drainage filter fabric (an envelope style) before backfilling with topsoil.